Electric Water Heater Installation: Step-by-Step Guide
If you’re the DIY kind, installing an electric water heater isn’t quite as complicated as it may appear at first glance.However, before starting the project, you should keep in mind that you will be required to perform some basic plumbing and electrical tasks.If these kind of duties make you feel uneasy, there are a number of reliable companies you may turn to for help with your new water heater installation.Nevertheless, if you’re up to the task, you may save money by doing it yourself..Generally speaking, electric water heaters have a life span of 8 to 10 years before they need to be replaced.Just because your water heater is leaking does not always imply that it is nearing the end of its useful lifespan.
- If you haven’t previously done so, you should troubleshoot the leak before investing in a new water heater.
- A leak can be rectified in the majority of cases.
- Except if you discover that the leak is coming from the tank itself, you will have no choice but to replace the water heater.
Preparing to Install an Electric Water Heater
After determining that you require a new water heater, you may like to consult our buyers guide to assist you in selecting the most appropriate model for your needs. Furthermore, if you elect to install the water heater yourself, you will be responsible for removing your old water heater and properly disposing of it. Find Local Plumbing Professionals
Tools and Supplies
Electric Water Heater Installation
Installing an electric water heater is far less difficult than installing a gas water heater, but it is still a significant undertaking.In the event that you are uncomfortable working with electrical and plumbing, we strongly advise that you hire a professional to do the installation for you; in addition, they will often dispose of your old water heater for you.The following are step-by-step instructions for installing your electric water heater:
Disconnect the Electricity
First, we’ll have a look at what to do.Turn off the electricity to your water heater at the circuit breaker panel located near the water heater.Using a voltage tester, verify that the water heater wire is disconnected and that the unit is turned off.Although it is not discussed in the video below, it is always a good idea to double-check that the water heater is not receiving any power after turning it off at the circuit breaker before doing any work on it.Open a hot water faucet and allow the water to run until it is cold, then close the faucet and shut it off.This step is not discussed in the video, but it is necessary to guarantee that you are able to drain the tank securely and without getting scalded by the water.
- The cold water feed to the water heater should be turned off (located at the top of the unit).
- To drain the water heater, attach a hose to the drain valve.
- Drain the tank by opening the valve and venting it to the outside (or to a floor drain, or even into buckets).
- The hot water faucet should be reopened if it was closed in Step 1; otherwise, it should be left closed.
- Additionally, you can open the T&P valve.
- By enabling air to enter the tank, you will be able to drain the water more quickly.
Disconnect the Electrical
Step 3Disconnect the electrical cables that are connected to the water heater’s top panel.To begin, be certain that the circuit breaker in the breaker box has been switched off.Then, before you begin, verify the wires with a voltage tester to ensure they are in good working order.Cap the wires and name them (or take a picture of them) so that there is no confusion when you are connecting your new water heater in the future.
Disconnect the Plumbing
The hot and cold water supply lines should be disconnected at this point.Copper piping may be used in the installation of your hot water heater, and you may need to cut the piping.To cut the pipes, use a tubing (pipe) cutter and cut as little as possible of the pipe.If the discharge pipe from the T&P valve is in good condition, you can remove it from the T&P valve and reuse it on your new water heater.
Remove the Old Water Heater
With a dolly, transport the old water heater away once the tank is completely depleted. Place the new tank in its proper location. It is recommended that you place the replacement tank into a drain pan. Find out why. Make certain that your electrical supply will be sufficient to reach the tank. Check sure you have access to the panels and the drain valve in case you need to do maintenance.
Prepare the Plumbing Lines
Step 6If your previous water heater had copper piping and it was required to cut the pipes, you’ll need to prepare the pipes with a sandpaper cloth before installing the new water heater. Rub the ends of the pipes with the sandpaper cloth until they are gleaming brilliantly again. Find Local Plumbing Professionals
Connect the Electrical Wiring
Step 7Remove the lid off the junction box in order to have access to the electrical wiring.Connect the ground wire to the green ground screw using a wire tie.Wire connectors are used to join the other wires together by twisting them together.Make use of the prior wire connections as a reference and reconnect the wires in the same manner in which they were disconnected.Proceed in the same manner as you did with your label tags or the photograph you took in Step 3.After that, reinstall the lid of the junction box.
Attach the Supply Lines & Turn On the Water
Step 8: Connect the water supply lines for the hot and cold water.Make certain that the cold water pipe is connected to the cold water intake on the water heater (it’s easy to make the error of connecting the cold to the hot water pipe).If your old water heater was plumbed with copper piping, you may want to consider pluming it with copper pipe once more.The use of flexible hoses, on the other hand, is strongly recommended for making the connections.Not only is it more convenient, but it is also a suggested safety element in the event of an earthquake.Your plumbing arrangement will vary depending on your original design as well as your own preferences.
- Connect the flexible hoses to the nipples on the water heater using the hose clamps.
- In the majority of situations, plumbers tape will be required to line the threads.
- When connecting the flexible hoses to the hot and cold water pipes, we recommend that you use dielectric connections to avoid damaging the pipes.
- The use of these fittings will aid in the reduction of corrosion between the two distinct types of metal.
- By turning on the hot water faucet at the nearest faucet, you may check for leaks in the flexible hose connections..
- Then switch on the cold water supply to your water heater to begin heating the water.
- Although this step is not discussed in the movie, we recommend that you double-check your plumbing before proceeding.
- As long as there are no leaks, you may keep filling your water heater tank with water.
- Whenever the tank is completely refilled, the hot water tap will begin to run continuously.
Attach the T&P Discharge Pipe
- Step 9Connect the discharge line to the T&P valve and tighten it. The pipe’s end must be within 6 inches of the floor in order to function properly. Make use of a 3/4-inch male copper fitting.
- Pipe dope should be applied to the exterior of the fitting as well as the interior of the valve fitting
- and
- Tighten the fitting to the T&P valve fitting after it has been attached.
- Remove the fitting from the pipe’s end and clean it
- Soldering flux should be applied to the interior of the male fitting as well as the exterior of the pipe.
- Fitting the pipe to the fitting is completed.
- To join the pipes, solder and a torch should be used.
Turn On the Power & Bleed the Hot Water Lines
Step 10After your water heater tank has been completely filled with water, switch on the circuit breaker located at the main power distribution box.BE CAREFUL: If the electricity is turned on before the tank has been entirely filled, the electric components may dry out and catch fire if they are not totally immersed.This might cause irreparable damage to your electric heating components.Make careful to switch off the circuit breaker BEFORE examining the electrical connections on the water heater if your water heater isn’t getting electricity.
Bleed Hot Water Lines
Step 11Allow the hot water tap to run for a few minutes until it stops ″sputtering″ in order to remove the air trapped in the tank and piping system.It may take many hours for the water in the tank to reach its maximum temperature.The temperature setting that is recommended is 120 degrees Fahrenheit.Then, after a couple of hours, inspect the T&P discharge pipe for any problems.If the pipe is dripping, it is possible that the pressure is too high.
Watch the Video
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What Are Some Basic Tips for Wiring Electric Water Heaters?
In most locations, a permission is required for the installation of an electric water heater, regardless of whether the work is done by a professional or by a private citizen.As part of the permit procedure, an inspector will check the work to ensure that the electrical and plumbing connections are made properly and safely, and that the installation conforms with the requirements of the local building code.We will only look at the fundamental electrical needs for a regular tank-style electric water heater, not an on-demand (tankless) water heater, in this section.In the event that you want to replace an existing electric hot water heater, now is the time to check to see if the original water heater wiring is still in good working order.
Turning off the Power
First, switch off the power to the circuit that feeds the water heater before you check or touch any of the wiring or electrical connections on the water heater itself.In the majority of circumstances, a 30-amp, double-pole circuit breaker is used to protect the circuit.Switch off the relevant breaker in the breaker box, and then test the circuit at the water heater using an electrical voltage tester to ensure that it is not still active on the circuit.
Locating the Electrical Connections
When installing a water heater, the electrical connections are made at a junction box that is constructed into the water heater tank’s uppermost section.This is protected by a cover plate, which can be removed to allow you to see the wire connections on the interior of the enclosure.A flexible conduit or flexible metal cable, such as metal-clad (MC) cable, is typically used to encase the wire conductors running to the heater and protect them from damage.This flexibility gives a little amount of wiggle space, which makes it easier to repair the water heater, and it is a mandatory feature in many earthquake-prone locations, as well.You may check for power by holding a non-contact voltage tester near to the wire connections while the cover plate is removed; if the circuit has been correctly shut down, the tester will not light up.
Understanding Water Heater Wiring
Electric water heaters necessitate the installation of a 240-volt dedicated circuit that serves only the water heater and none of the other appliances or devices on the circuit.In most cases, the circuit wiring will consist of a 30-amp double-pole breaker and 10-2 non-metallic (NM) or multi-conductor (MC) cable.If you have a black circuit wire, it should connect to the black wire lead on your water heater, and if you have a white circuit wire, it should link to either the red or white wire lead on your water heater.A piece of black or red electrical tape should be wrapped around the white circuit wire at the connection at both ends of the circuit (at the water heater and at the breaker box), to signal that it is a ″hot″ wire rather than a ″neutral.″ The live current in a 240-volt circuit is carried by both the black and white wires, in contrast to a normal 120-volt circuit.The circuit ground wire is connected to either the green ground screw on the water heater or the ground lead on the water heater, depending on which is appropriate.
Heating Element Wiring
When replacing an electric water heater, you won’t have to deal with the thermostats or heating elements, but it’s important to know that electric water heaters also have internal wiring that runs from the wire connection box down the side of the tank to two different heating elements, each of which is controlled by a separate thermostat.Heat-generating components, as well as the thermostats that regulate their operation, are housed behind access panels that are positioned on either side of the water heater tank.The screw terminals on each pair of thermostats and heating elements are linked to the wire leads in the water heater by means of wire ties.Unless you are changing a thermostat or heating element on an existing water heater, you will not have to deal with these connections during the installation process.
The Bonding Question
According to some construction codes, a bonding wire, also known as a bonding jumper, is required between the hot water and cold water pipes that serve the water heater.Keep in mind that the bonding jumper is not needed by the National Electrical Code or the Uniform Plumbing Code, but it may be required by your local building authority.If you have any questions, please contact your local building authority.It is possible that a bonding jumper will be necessary in order to guarantee a stable bond in a metal water distribution system.The installation of a bonding jumper, according to some experts, can help water heaters run longer by minimizing corrosion in the tank as a result of electrolysis.In addition to this, the bonding wire is responsible for ensuring that the electrical grounding pathway on the water pipes is maintained.
- Without the jumper, there is a gap between the hot water and cold water pipes in the system, which has the potential to interrupt the electrical system’s continuous grounding pathway.
- No matter how you look at it, the most common bonding wire consists of a 6 AWG bare copper wire that is linked to a ground clamp on each of the hot and cold water pipes.
- Each clamp should be placed on a smooth section of the pipe and not too close to any fittings; the pressure exerted by the clamp may cause soldered joints and valve connections to fail.
- When replacing a water heater, it’s only a question of double-checking that the jumper connections are in place once the new water heater has been installed.
Can I install a water heater myself?
18th of March, 2021 Learning how to perform basic home maintenance tasks is a fantastic concept for any homeowner, but is it practical to add a DIY water heater installation to the list?However, while it is not recommended that you perform a DIY water heater installation on your own, especially if you lack the necessary skills and certifications to do so, understanding the early signs that your water heater needs to be replaced, as well as what to do in response to those signs, can help you save money in the long run.
Signs Your Water Heater May Need Replacing
You should contact a professional if you observe any of the following indicators that your hot water heater needs to be repaired or replaced:
1. There Isn’t Enough Hot Water
You won’t have enough hot water to fulfill your daily demands if your water heater isn’t operating properly, which is one of the most obvious symptoms that something is wrong.
2. Your Water Heater is Leaking
A leaky water heater is a clear indication of a major internal problem, and it might indicate the need for either a repair or a complete replacement. Turn off the water supply and the electricity to your water heater, and then call a professional expert to come and investigate the problem.
3. Strange Sounds or Odors Coming from Your Water Heater
If your water heater is making loud cracking, popping, bubbling, pounding, or whining sounds, it is likely that it is experiencing a problem that should be rectified.The most worrying noises are those of bubbling or boiling water, which are often produced by overheating and pressure building inside your water heater and should be addressed immediately.Aside from noises, scents may also be used to determine whether or not your water heater is operating correctly.Smells like rotten eggs or musk might indicate that a species of bacteria has infiltrated your water distribution system.It is not safe to continue using your hot water heater in this condition since your water supply might be polluted with contaminants.Contact a qualified technician as soon as possible.
4. Your Water Heater is Old
In the event that your water heater is more than 10 years old and is behaving oddly, it may be time to consider replacing your unit. While certain hot water heaters manufactured today can endure for even longer periods of time, many units begin to fail after roughly a decade.
Tips for Diagnosing and Troubleshooting Water Heater Problems
- Even though some hot water heater problems may be resolved quickly with a simple repair, others may be serious enough that a complete replacement is more cost-effective and energy efficient. Some suggestions to assist you in diagnosing and troubleshooting your hot water heater problems are as follows: When doing maintenance on your hot water heater, always make sure that the device is completely turned off. This will aid in the prevention of electric shock for both you and your unit.
- If you aren’t receiving any hot water, first check to see if you have tripped a circuit breaker, which would have shut off the electricity to your hot water heater
- The thermostat settings on your hot water heater should be checked to determine whether the high-temperature limit is set too low if you are experiencing problems with your hot water supply. If, on the other hand, your hot water is too hot, check your thermostat settings and modify the high-temperature limit to ensure that it is at a fair degree for your tastes.
- If you’re not receiving enough hot water, it’s possible that your hot water heater is too small for your requirements. It’s possible that you’ll need to replace your hot water heater.
How to Replace a Water Heater (with Pictures) Most homeowners considering a do-it-yourself water heater installation do so in the hopes of saving money, but it may wind up costing you more in the long run than if you had just hired a professional from the beginning.Whenever you replace a hot water heater, you’re dealing with potentially dangerous systems that are simple to damage and can result in bodily harm if not handled properly.As a result, most homeowners aren’t aware of current building rules or suitable installation procedures, and as a result, they may lack the expertise essential to ensure that their water heater is installed correctly.While it is theoretically possible for you to install a hot water heater on your own as a homeowner, the probability that this is a good or safe decision is extremely low..Allow specialists to handle the installation of your hot water heater to ensure that it is completed correctly.You wouldn’t want to put yourself or your loved ones in any kind of danger.
- To install a hot water heater on your own, you’ll need to turn off the electrical power to your system, drain the old tank, disconnect all water lines as well as any power or fuel lines, and then disconnect the vent pipe.
- Once you’ve completed this, you’ll need to remove the old tank and replace it with the new one, as well as install all of the necessary fittings and valves, reconnect all of the lines and vents, and finish the installation.
- Being that it’s a difficult procedure, we always urge that you collaborate with knowledgeable specialists.
Save Time and Stress
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How to Level a Hot Water Heater With Shims
New water heaters, as well as water heaters that have been installed on an uneven surface, must be leveled and shimmed in order for them to function effectively.The presence of a hot water heater is required in all commercial real estate properties, and any broken or damaged units must be replaced before the property can be considered marketable.Shimming should be completed before the pipes are connected to the water heater, if at all possible.Once the joints are in place, this will prevent the joints from experiencing undue strain.It is a broad, triangular piece of material that tapers from being very thin on one end to being quite thick on the other end, as seen in the illustration.Shims are available in a variety of materials, including plastic, metal, and wood.
- Set up the water heater in the exact location where it has to be in order to be near to connection pipes as well as gas or electric service lines, if appropriate. Although it is not always practical, make every effort to locate the water heater on the most level floor possible.
- Place a level vertically on the side of the water heater and keep it in place. For a twin bubble level, look for the bubble with the 90-degree horizontal orientation on the other side of the level. You will use the bubble in the level as a reference for leveling the water heater
- pay attention to where the bubble settles and how it moves around. If the bubble is resting on the water heater side of the level, tilt the water heater slightly and slip a shim beneath a leg or a post to correct the situation. If the bubble is resting on the side of the water heater that is away from the water heater, insert a shim beneath the other side. Slide the thin end under first, and then verify the level with the thick end. To accomplish this, you must move the bubble to the center of the display.
- Move the level around the circle of the water heater to ensure that it is level on all sides, and add shims as needed to get the desired level. Water heater tilt and, consequently, leveling property may be adjusted by sliding the shim in further for more water heater elevation, or pushing the shim out further for less water heater elevation. It is possible that you may need to place numerous shims at various spots around the bottom of the water heater before all sides of the water heater exhibit the bubble in the middle of the level
What Size Breaker Does a Water Heater Need?
Circuit breakers are required for the operation of your electric water heater and gas tankless water heater.Choosing the incorrect size circuit breaker, on the other hand, might result in poor safety and even damage to the water heater.Because of the increased electrical flow via the breaker, the wires are at risk of overheating, resulting in a fire and inflicting damage to your water heater.To ensure electrical safety, the National Electrical Code lays forth rules for the size of circuit breakers and the wire that they are connected to.According to the National Electrical Code, your circuit breaker should always be sized at 125 percent of the load.For safety reasons, it is suggested that you purchase a circuit breaker with more capacity than the electrical load of your electric devices – in this example, your water heater – to ensure that you are not electrocuted.
- Electric water heaters require a dedicated 240-volt dedicated 30-amp circuit as well as a non-metallic (NM) or multi-core (MC) cable with a diameter of 10-2.
- This indicates that the breaker only provides power to the water heater and does not provide power to other appliances.
- An electrical circuit breaker rated at 30 amps can run all 4500watt water heaters, regardless of their gallon capacity.
- On occasion, I’ll come across a 4500-watt water heater that has a 20-amp circuit breaker.
- The fact that this is theoretically right in terms of size is that it leaves little space for overcurrent and does not comply with the NEC’s 125 percent load standard.
- The size of the breaker is decided by the wattage of the heating components, not the size of the storage tank.
- More on it in a moment.
- A water heater with a 4500-watt heating element necessitates the use of a 10/2 wire and a 30 amp (240-volt) circuit breaker to be installed.
- The 3800-watt heating element may be wired using a smaller 12/2 wire and a 20 amp circuit breaker, which will save on wiring costs.
Sizing Water Heater Breakers
Understanding how a water heater works is essential to determining the appropriate size for the heater to be installed.Electric water heaters operate on alternating current, which ranges from 220 to 250 volts in voltage.You’ll need a double circuit breaker that’s rated appropriately for the amount of electricity the water heater is drawing.For most electric water heaters, we’re looking at a current of between 20 Amp and 30 Amp.When determining the appropriate size based on the power needs, it is also necessary to consider the wire gauge size.The wire gauge size is determined by the amount of current drawn by the heater.
How Do You Calculate Breaker Sizing?
The power and voltage ratings of your water heater should be checked.The wattage and voltage rating of a water heater are labeled on a sticker that is attached to the thermostat panel.This information may be found around the base of certain heaters.While the majority of household water heaters have a capacity of 4500 watts or less, commercial water heaters can exceed 5500 watts or more.Let’s get down to the nitty gritty of determining breaker sizes using arithmetic.4500 divided by 240 equals 18.75 amps.
- 18.75 times 125 percent equals 23.4375 amps, which is rounded to 25 amps.
- If you have a 4500-watt water heater that runs on 240 volts, you should be able to get 18.75 amperes out of it using the conventional division formula.
- Keep in mind, however, that an electric water heater operates on a continual load.
- As a result, multiply 18.75 by 125 percent to account for the fact that a water heater operates on a continuous load.
- To get 23.4375 amperes, multiply 18.75 amperes by 1.25 to get 23.4375 amperes.
- When we round that value down to the next tenth, we obtain 25 amp.
- You’ll need a circuit breaker with a capacity of 25 or 30 amps.
- It is commonly utilized because the minimum rating of 220 volts is greater than the 25 amp rating of the 25 amp breaker.
- 4500/220 = 20.45 amps is the result.
- 20.45 amps multiplied by 125 percent equals 25.568 amps, which is rounded to 30 amps.
- Why not make it twenty?
After all, it’s closer to 18.75 than 18.75.Well, 18.75 amps is only around 94 percent of the total amperage of the breaker.However, according to the National Electrical Code’s 125 percent guideline, a 20 amp circuit poses a danger of frequent tripping and might cause damage to the water heater.A 25 amp circuit breaker is sufficient; however, most electricians will construct a 30 amp circuit to allow for electrical fluctuations, as described above, to be accommodated.
What Size Circuit Breaker for Gas Tankless Water Heaters?
Compared to electric tank water heaters, gas tankless water heaters consume less electricity and produce less voltage.Typically, it’s around 12 amps and less than 120 volts in voltage.In order to power the electronic ignition system on gas tankless water heaters, a little quantity of electricity is required.A gas tankless water heater only requires a dedicated single-pole breaker with a 15-amp, 120-volt rating for this reason.
Should I Have Electric Water Heater or Gas Water Heater?
This decision is based on your geographic location as well as the utility costs in your region.Gas water heaters, on the other hand, are often more expensive to purchase up front but less expensive to operate than electric water heaters.In contrast to gas water heaters, electric water heaters are more energy efficient than their gas counterparts.The cost of gas is 40 percent more than the cost of electricity.As a result, it would be more cost effective to utilize gas.Electric water heaters, on the other hand, are more cost-effective when considering the time saved over time.
- Choosing the proper size circuit breaker can be a complicated process.
- If you’re considering making changes to your home to accommodate electric, gas, or tankless water heating systems, you should consult with a professional first.
- DISCLAIMER: The information provided on HomeInspectionInsider.com is not intended to be professional guidance.
- Before beginning any job, you should contact with a competent expert and verify that all necessary permits have been obtained.
- It is owned and operated by Hubert Miles who is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by placing advertisements and links on their websites that direct traffic to Amazon.com (hereinafter referred to as ″Amazon.com″ or ″Amazon.com Associates Program″).
- As an affiliate, HomeInspectionInsider.com participates in a variety of affiliate programs with other websites.
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How to wire water heater for 120 Volts
Use only 600 volt wire. Lamp cord, extension cords are not rated 600 volt. Use copper wire only. Aluminum wire is fire risk and should be avoided or installed by professional. 30 amp breaker use 10 gauge / 120-240 volt 30 amp outlet can be installed on 30 amp breaker only/ use 10 gauge wire. cannot be connected to 15-20-40 amp breaker. Orange/10 gauge wire, with ground. 30 amp capacity. Safe maximum: 30 x 80% = 24 amps. Buy: 10-2 gauge/ 30 amp 10-3/ 30 amp Southwire electric tools | Yellow 12 gauge 20 amp 120 volt 20 amp outlet can be installed on 20 amp breaker, but not 15 amp breaker/ use 12 ga wire. . cannot be connected to 30-40 amp breaker. 1 Yellow/12 gauge wire, with ground. 20 amp capacity. Safe maximum 16 amps. Buy: 12-2 gauge/ 20 amp 12-3/ 20 amp NMB is house wiring UF is underground Rolls of stranded wire HOOK UP Wires | White 14 gauge 15 amp 120 volt 15 amp outlet, AFCI, GFCI, timer, switch etc can be installed on 15 or 20 amp breaker. Never connect 15 gauge wire to 20-30-40 amp breaker. White/14 gauge wire, with ground. 15 amp capacity. Safe maximum 12 amps. Buy: 14-2 gauge/ 15 amp 14-3/ 15 amp NMB is house wiring UF is underground |
50-60 amp breaker use 6 gauge / 240 volt 50 outlet can be installed on 50 amp breaker only Buy: 6-2 wire Southwire electric tools NMB is house wiring UF is underground | 40-50 amp breaker use 8 gauge / 240 volt 40 amp outlet can be installed on 40 or 50 amp breaker only Buy: 8-2 wire Southwire electric tools NMB is house wiring UF is underground | Copper ground wire. Every device, load, metal enclosure etc must be grounded. Ground wire must be continuous throughout installation, never switched on-off, never used as a Neutral wire. Generally. use same size as other wire in circuit Buy: 12 gauge copper ground wire Ground wire Green ground wire Ground pigtails Ground rods/ ground clamps at Amazon |
Non metallic flexible cables must carry ground wire, but do not have hazard of short circuit causing injury from shock.Armored steel cable can be used as a grounded connection, and will protect wires from damage. Metal can be energized from an insulation failure. All conduit.metal, plastic. flexible and rigid. must be attached to structure, and attached to enclosures, boxes. Movement, damage and deterioration are major cause of electrical failure. Buy: Non-metallic flexible conduit Power whip Armored cable Southwire armored cable cutter Pull boxes | Electrical tools must be insulated. Always best to disconnect power, but insulation failure, lack of proper grounding, grounded neutral, lack of GFCI, out-of-code wiring, generator operating without transfer switch, and other problems still pose a risk to anyone working on electric power. even when breaker is off. Buy: Electrician tools kits KLEIN TOOLS Tools kits IRWIN tools KNIPEX Telephone cable knife Low Voltage Mounting Bracket for Telephone | 600 volt 12 ga Stranded wire ot THHN wire is good for conduit with multiple wires. but stranded cannot be installed under screw terminals on outlets, switches, timers etc without risk. of heat causing splayed strands.that come loose. and begin to arc. Connect stranded to short piece of solid copper wire, and attach solid to screw terminal. Do not solder residential or commercial wiring. Project wire, extension cords, thermostat, bell and automotive wire are not rated for residential or commercial wiring. Only wire maked 600 volt can be used for permanent household wiring. Buy: Southwire 600 volt stranded wire Rolls of stranded wire HOOK UP Wires |
Protect wiring from damage Use nipper instead of pliers or screwdriver for removing staples (and nails). Do not damage cable or wires inside cable. -Code says: Cable SHALL BE secured without damage to the outer covering. NEC sec. 336-15 Buy End cutting nippers at Amazon | Electrically insulated tools When removing insulation from wire, do NOT score or put cuts on surface of copper wire. Doing so increases resistance and heat on wire and creates possible weak point. Buy tools: KLEIN TOOLS Wire strippers at Amazon Electric Wire Stripping Machine Linesman pliers Utility knife at Amazon | Multimeters Voltage is tested across two separate wires. Ohms or resistance is tested across both ends of same wire. Amperage is tested along one or two points on same wire. Buy: Analog multimeter Multimeters at Amazon Klein multimeter Electric testers at Amazon Clampmeter for testing amp flow on line |
When your water heater begins to leak, you have to install a new one fast.
Time: a whole day Complicatedness: Intermediate Costs range from $101 to $250.
Introduction
When your water heater begins to leak, you must act quickly to have it repaired or replaced.We’ll teach you how to set up your own natural gas water heater in less than a day’s time.Even if you do not require a new water heater at this time, it is likely that you will require one within the next few years.Water heaters typically have a lifespan of seven to fifteen years.If yours is beginning to show signs of wear, this post is also for you.If you’re familiar with basic equipment and have a little expertise soldering copper, replacing a water heater shouldn’t be too tough.
Tools Required
Materials Required
- Water and gas piping
- Discharge pipe
- Fittings
- Pipe thread compound
- Pressure relief valve
- Solder. Ventilation pipe and connections
- Pressure relief valve.
Getting Started Installing Your New Hot Water Tank
In this example, we’re swapping out a natural gas water heater for an electric water heater.The processes for replacing a propane water heater are identical to those for replacing an electric water heater, and the steps for replacing both are comparable.In any event, when it comes to arranging a water heater replacement, it’s best to be cautious.Call your local department of inspections and inquire as to whether or not you require a permit.Also, be certain that your work is checked by a plumbing or electrical inspector.Installation and labor costs are included.
- Plumbers normally charge between $45 and $65 per hour and can complete the installation of a water heater in a day or as little as 6-8 hours.
- Most household water heaters range in price from $150 to $400, depending on whether they are gas or electric, with an additional $200 to $450 if you hire a plumber to install it.
- Gas water heaters with particular venting systems are also available, although they are more costly.
- However, because they are more difficult to install, we will not be covering them in this article.
Water Heater Parts and Breakdown
- Fire pipe, cold water shutoff valve, draft diverter, temperature and pressure relief valve, overflow pipe, hot water outlet, anticorrosion anode rod, dip tube, elements, insulation, drain valve, thermostat or control valve, burner, thermocouple, gas supply valve, and more.
When to get a new water heater
When the tank of your water heater leaks, your water heater is out of commission.An indication that your water heater needs to be replaced is a gradual drop beneath the unit, which commonly manifests itself as a trail of discolored water.This indicates that the steel tank has corroded through and will be unable to be repaired.Other signs and symptoms, such as little or no hot water, are typically indicative of other water heater repair issues that you may resolve on your own.If you notice a drop, make a plan to get the water heater replaced as soon as possible.Don’t wait until the leak becomes too awful.
- New water heaters are sent with detailed installation instructions as well as several cautions to ensure that the gas, electrical, and other connections are handled properly.
- The strategies and ″real world″ recommendations from various expert plumbers will be included in this article to round out the foundational knowledge.
- However, you should be aware that you will be dealing with natural gas, propane, or electricity, all of which are potentially harmful.
- If you don’t feel confident, get a professional to take care of the difficult elements of the job.
- And, after you’re finished, get your work examined.
- Plumbing codes differ from one location to the next.
- You should explain to your local plumbing inspector how you want to install your new connections, including the sorts of materials you intend to use.
- Instead of making changes afterwards, it is preferable to seek advice early.
Figure A: Gas Water Heater Details
Mr. Fix-It-Up-For-The-Family See the Additional Information section at the end of this article for instructions on how to print this image.
Figure B: Connections for Steel and Plastic Pipe
Mr.Fix-It-Up-For-The-Family Water supply pipes in many residences are made of galvanized steel or polyvinyl chloride (CPVC).Replaceable galvanized steel pipes are quite difficult to come by.Using our photo series, we propose that you return the pipes to their original tees and screw on a plastic-lined galvanized nipple before finishing the connections with copper.Plastic tubing should be kept at least 6 inches away from the vent and tank due to the possibility of heat accumulation.Using a specific connection, you may make the transition from plastic to copper.
- These couplings are accessible everywhere CPVC is marketed.
- Flexible copper connectors are less difficult to install than solid copper connectors, which is especially important when the existing pipes and tank inlets do not match up.
- However, they are not permitted by all local ordinances.
- If yours does, take extra care not to pinch or kink them when handling them.
- It’s possible that you’ll receive a leak.
Project step-by-step (12)
Step 1
Shut off the gas and water
Turn off the gas to the water heater by twisting the shutdown valve a quarter turn away from the water heater. When the handle is turned off, it should be at a straight angle to the pipe. Also, turn off the main water supply and drain the pipes by opening a tap on the lowest floor of the building. Step No. 2
Drain the water in the tank
Connect a garden hose to the drain valve and use it to drain the water that has accumulated in the tank. The water will be boiling hot, so proceed with caution! With a pair of wrenches, disconnect the gas line at the neighboring union and remove the pipe from the gas control valve with a pipe wrench to complete the task.
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Complete your do-it-yourself tasks like an expert! Become a subscriber to our newsletter! Do It Right the First Time, and Do It Yourself! Step number three.
Cut off the water lines
The vent pipe should be moved to the side once it has been unscrewed from the vent hood. After that, using a tube cutter, cut the hot and cold water lines. For galvanized pipe, remove the unions and, if you have them, remove the nuts on the flexible connections as well. Move the old water heater to the side of the room. Step number four.
Attach the relief valve
Teflon tape should be used to seal the threads of the new temperature and pressure relief valve (three turns). With a pipe wrench, tighten it inside the tank until it is completely sealed. Glue a copper discharge pipe to the wall (see Fig. A for routing details). Step number five.
Attach pipe assemblies
Solder fresh copper adapters to 6-in.lengths of 3/4-in.copper pipe and screw the assemblies into the hot water outlet and cold water inlet ports on the top of the tank’s tank’s tank’s tank.Make use of short, plastic-lined nipples to protect your pipes from galvanic corrosion, especially if you have hard water or if they are required by your local building standards.Step 6: Organize your thoughts and feelings about the situation.
Attach the water lines
Slide the new water heater into position, recut or lengthen the old tubing to connect it to the new, and solder the tubing together using copper slip couplings to complete the installation. If the tubing does not line up properly, use pairs of 45-degree elbows to adjust the alignment of the lines. Step 7 – Organize your time and resources.
Reattach the vent
Reconnect the vent if necessary.Place it securely over the draft hood and secure it with three 3/8-in.No.6 sheet metal screws to hold it in place.Prepare the holes by drilling them beforehand.Before turning at the first elbow, the vent should rise at least 12 inches vertically from the floor.
- In this eighth step, you will learn how to use a comma to separate the words ″and″ and ″and not.″
Use two wrenches to attach the gas line
Reconnect the gas line if necessary.Pipe joint compound should be applied to the threaded ends before screwing the first nipple into the gas valve.To minimize straining the valve, use two pipe wrenches at the same time.Reassemble the remaining nipples, concluding with the union at the end of the process (Photo 2).In order to fill the tank, take these four steps: (1) close the drain valve; (2) re-open and leave unlocked the cold water valve that feeds into it; (3) turn on a nearby hot water faucet until water flows out; and (4) check for leaks in all the joints and connections.9th step:
Check for backdrafting
The majority of water heaters rely on a natural airflow to carry combustion emissions up the chimney and out of the building.If the draft does not operate, the fumes, which may contain lethal carbon monoxide, will be released into your home and cause you to become sick.Check the draft when you’ve finished installing everything.Close all of your external doors and windows, and put on the exhaust fans in your kitchen and bathroom.Continue to run a hot water faucet until you hear the gas burner in your water heater come to life.Moving the match around the edge of the draft hood (Photo 7) on top of the heater after one minute will help to keep the draft from coming in.
- Ideally, the smoke should be drawn upward through the vent pipe.
- If the smoke does not draw, this indicates that the burner’s fumes are not escaping.
- Turn off the gas supply to the water heater and contact a certified plumber to diagnose and remedy the problem.
- Step number ten.
Check for leaks
Look for bubbles at connections
Check for leaks by turning on the gas and squeezing a 50-50 combination of dishwashing liquid and water over the connection points.If there are bubbles in the mixture, you have a leak.Joints that are leaking should be tightened or reconnected.When you’re finished, wipe the joints down with a clean cloth.Make an appointment with the plumbing inspector to have them go at your work.Follow the how-to instructions that are included with the photographs to ensure that the connections are secure.
- Step 11: Organize your information.
Light the pilot light
Use a lighter to light the pilot light
The pilot light should be turned on in accordance with the manufacturer’s instructions.(When using an electric water heater, turn on the electricity at the main panel after your work has been checked by the electrical inspector).Once you’ve finished, adjust the temperature to 120 degrees Fahrenheit according to the installation instructions.The pilot light in the new water heater should be lit, then the temperature setting should be adjusted.
Installation Details for Electric Water Heaters
At your main electrical panel, turn off all power to your water heater, then turn it back on.After that, empty the water heater in the same manner as you would a gas water heater.As soon as the water heater has been drained, separate the electrical wires from the screw terminals under the access panel, which is normally situated towards the top of the water heater.To handle all of the electrical wiring, you should engage an electrician if you don’t have any prior knowledge with it.When it comes to wiring the new water heater, follow the manufacturer’s instructions.Install a 4-in.
- x 4-in.
- x 1-1/2-in.
- metal electrical box on the wall or ceiling near the water heater, route the old wires to the box, and then run a new length of armored cable or electrical conduit to the water heater to complete the installation.
- Consult with the manufacturer’s instructions to ensure that the rating of the existing fuse or circuit breaker is sufficient to handle the new water heater.
- The circuit should also have a shutdown switch that is visible from the vicinity of the water heater.
- Before you begin the job, make a phone call to your local electrical inspector.
- You’ll almost certainly require a permit.
- Afterwards, after you’re completed, have the electrical inspector come in and go over your work again.
- Aluminum wire needs specific care and handling.
- If you have aluminum wire, you should choose a qualified professional who is experienced in working with it.
- This wiring is a dull gray color, rather than the drab orange color that is characteristic of copper wiring.
‘Step 12’ is the final step in the process.
How to Dispose of a Water Heater
In this video lesson, Jeff Gorton, an editor at The Family Handyman, will show you how to remove and dispose of a water heater in the proper manner. He will also demonstrate a simple method of transporting a water heater out of your home, even if you are working on your own.
These tips will make your work go faster and easier:
- To avoid modifying the length of your water, gas, or electrical lines, take note of the height of your existing water heater and get a new one that is the same height
- On older water heaters, the drain valve (Photo 2) frequently becomes clogged. Please be patient if the water drains slowly. WARNING: The temperature is really high! TIP: Turn off your water heater two hours before you want to use it to enable the water to cool.
- Water heaters are around 150 pounds in weight. When you’re moving the old one out and wheeling the new one in, you’ll need a strong partner or a dolly to assist you. Garbage collection services normally charge approximately $25 to remove the old one
- before you begin, get the equipment and materials listed here from a plumbing supply or hardware store, or from a home center or building supply store. Check the sizes of the water supply pipes (the majority will be 3/4 in., as shown in our photographs) and purchase the fittings that are the proper size. If you have everything you need, you should be able to complete the work in four to six hours (provided there are no major problems!).
- This safety mechanism, which controls tank pressure and prevents it from bursting, is located in the tank’s pressure relief valve assembly (Photo 4). Every installation must be accompanied by a whole new copy. The discharge pipe must be kept clear of impediments in order for the valve to function correctly (see Fig. A).
- Use 3/4-in. plastic-lined nipples (about $2 each
- Photo 5 and Fig. A) to attach other metals, mainly copper tubing to the steel tank, in areas where the water is highly mineralized or where it is needed by municipal laws. This has the effect of slowing rusting.
- In order to avoid heating the tank itself during soldering, solder the copper fittings before screwing them to the tank (Photo 5)
- slip couplings should be used to link the existing and new water lines (Photo 6). (Photo 6). They do not have an internal stop, in contrast to normal couplings. Alternatively, you may slip them on, align the copper tubing, then slide them back and center them over the junction
- however, the new inlets and outlets on the tank don’t always line up with the old supply lines, and vice versa. If required, solder in a pair of 45-degree fittings to ensure that each line is offset. While you’re doing it, you should also replace the old cutoff valve with a new ball valve (Photo 6). The diameter of the vents is determined by the amount of heat produced by the water heater. In order to achieve the ideal draft, you may need to raise or reduce the ventilation size. Caution: If you are unclear whether or not your chimney has a liner, consult with your local plumber.
- Connections to natural gas should be made using strong steel pipe (Photo 8) or soft copper pipe with flare fittings (Fig. A). Both are more dependable and less expensive than flexible stainless steel connections, which are not usually allowed in some applications. For the same reasons, rigid copper water supply lines should be used rather than flexible copper water supply lines
- if your water heater replacement is located in a location where leaking might cause damage to the floor or other elements of the home, lay a pan of an appropriate size beneath it (metal for gas water heaters). a drain tube that connects to a home drain or another suitable site must be installed in the pan (outdoors where permitted). If a leak might cause damage to the flooring, the discharge tube for the temperature and pressure relief valves must also connect to a drain. If routing is a problem, consult with your local plumbing inspector about possible solutions.
- Special straps should be used to secure your water heater to the wall if you reside in an earthquake-prone location (Fig. A
- available at plumbing stores and home centers). If they are necessary, your plumbing inspector will inform you of this.
- Ensure that the new water temperature setting does not exceed 120 degrees Fahrenheit to avoid scorching
Additional Information
- Figure A: Gas water heater details
Further Reading
Water Heater Maintenance: How to Extend the Life of Your Hot Water Heater How to Repair a Leaking Water Heater Water Heater Installation Instructions on how to replace the TPR valve on a water heater Solar Water Heater Made at Home How to Repair or Replace Water Heater Dip Tubes That Are Defective How to Flush a Water Heater (with Pictures) The Process of Purchasing a New Water Heater 7 Myths About Tankless Water Heaters That You Should Never Believe The Advantages and Disadvantages of Tankless Water Heaters
Electrical Wire Colors: Deciphering What Each Color Means — Pacman Electric
The electrical wires that connect your home are available in a variety of colors, each of which indicates how each wire performs in a circuit.But what exactly does each of them mean?Unfortunately, the color coatings around the copper conductor of the wire provide all of the information you need to know about the function of each wire as well as the fact that it is either hot, neutral, or ground.This is really important to understand before beginning any type of house wiring job, and it is also critical to your safety, so let’s take a look at what these colored wires imply and when they should be used in your home.
Black Electrical Wires
Electrical wires that are black in color conduct electricity from the power source to the outlet and are used to supply power in all sorts of circuits.It is essential to use extreme caution while working with them – any black wire indicates a potentially dangerously hot wire.The black wire of any circuit should always be regarded live at all times.These wires are frequently employed as a switch leg, which means that they deliver electricity to switches and outlets across the circuit.Black wires are never utilized as a ground or neutral line; instead, they are intended to be used as the power feed for a switch or an outlet, as seen in the diagram below.The majority of the time, they may be found in residential structures.
Red Electrical Wires
Typically, red electrical wires are used as secondary live wires in 220 volt circuits, and they are typically seen in encased, multi-conductor cable assemblies.These cables are commonly used for switch wiring, as well as for the connectivity of smoke detectors that are hard-wired into the electrical system, according to the manufacturer.Alternatively, you may connect two red wires together, or you can connect a red wire to another black wire.Because red wires conduct current, they are referred to as ″hot wires.″
Blue and Yellow Electrical Wires
Blue and yellow wires are the most prevalent kind of wires found in commercial buildings, and they are employed as live wires that are drawn through a conduit for distribution.These wires carry electricity, however they are not often utilized in the wiring of electrical outlets.As a result, they are referred to as travelers because they are utilized as hot wires to transport electricity between switches and poles in more intricate circuits.When it comes to ceiling fans, structural lights, and outlets combined with light switches, yellow wires are typically utilized as switch legs, while blue wires are typically used as travelers for three- or four-way switches….
White and Gray Electrical Wires
The colors white and gray denote a neutral wire, respectively.This indicates that it connects to the neutral bus bar of an electrical panel.The electrical current returns to the service panel through the neutral (and usually white) wire, which is connected to the neutral bus bar, which returns the current to the electric utility grid, after it has left the electrical panel through the hot wire of a circuit and worked through devices such as a light bulb or an outlet.White wires are more commonly seen in residential structures, whilst gray wires are more commonly found in commercial establishments.White and gray wires can only be linked to other white and gray wires, and no other colors are allowed.Even though they are neutral, these wires may still carry current, especially if they are connected to an imbalanced load, thus use caution while handling them.
- If you notice a white wire that has been tagged with black or red (or if it has a piece of black or red electrical tape at the ends), that signifies it is no longer operating as a neutral and is now acting as a hot wire.
Green Electrical Wires
Green wires connect to the grounding terminal in an outlet box and run to the ground bus bar in an electrical panel.Their primary purpose is to ground an electrical circuit and provide a path to ground for a circuit’s electric current if a live wire within the circuit interacts metal of another conductive material.These wires only connect to other green wires and act as a failsafe, allowing for electricity to have a place to escape.They can carry significant current, so treat them cautiously.
Other Colored Wires
These are the most often encountered colors in electrical wiring.Color combinations other than white, such as striped wires, can be employed for a variety of diverse purposes.Keep in mind that the black and red wires are always hot, which means that they are source wires that transmit electricity from the electric service panel to a destination, such as an outlet or a light fixture.When utilized as hot wires, white wires that have been reinforced with red or black tape or markings are employed; a black wire, however, may never be used as a neutral or ground wire, or for any other purpose other than to transport a live electrical load.Wire colors like as blue and yellow are occasionally employed as hot wires and as travelers, while green wires (together with bare copper wires) are used as ground wires.Wire colors such as white and gray are used as neutral.
- However, regardless of their role, all electrical lines have the potential to carry an electrical current at some time and should be treated with the same level of caution.
- We hope that this list will assist you in distinguishing between the many colored wiring in your house.
- You should consult with a skilled specialist if you are unclear about the meaning of any of these wires or what they are intended to perform.
- While there are DIY methods available, dealing with electrical issues in your house may be a difficult and time-consuming undertaking.
- The team here at Pacman Electric is passionate about providing you with the most dynamic lighting experience possible.
- Call us at (954)577-7923 or send us an email to get in touch with us right now.
- We are looking forward to assisting you!
Wiring Connections for an Electric Water Heater
What are the Wiring Connections for a Water Heater? The Electrical Connections for a 50Gal 240 Volt Electric Water Heater. |
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Electric Water Heater Electrical Question: What is the best way to wire a 50-gallon electric water heater?An electric water heater is being connected to the electrical junction box, which I’m doing.I have an A.O.Smith 50-gallon water heater with a red and a black wire coming out of it.Red, black, white, and ground are the colors of the electrical junction box.
- Please provide guidance.
- Perry is a handyman from El Mirage, Arizona, and he has a lot of experience.
- Additional comments: Outstanding.
- Dave’s Response: Perry, thank you for submitting your inquiry about electrical wiring.
How to Wire a Water Heater
Intermediate to advanced level of proficiency.A Licensed Electrician is the most qualified person to complete this electrical project.Basic Electricians are required for this project.Hand Tools and a Voltage Tester in a Pouch Estimated Time: This is dependent on the individual’s level of knowledge and ability to operate with tools, as well as access to the electrical wiring.Be cautious while working around water heater circuits.First, identify the circuit, switch it off, and then tag it with a note before beginning any wiring.
- Extraordinary materials include appropriately sized wiring connections and a blank cover.
Electrical Connections for a 50Gal Water Heater
- Recognize the circuit that serves the hot water heater and make certain that it is switched off
- Unless your water heater specifies that a separate neutral wire is required, the white or neutral wire on the incoming electrical circuit is caped off and not connected
- otherwise, the black, red, and ground wires are linked.
- To attach the incoming circuit’s bare ground wire, it is twisted into a clockwise hook form and inserted under the green ground screw, where it is snugly fastened. It is positioned within the water heater junction box, alternatively the water heater may include a green ground wire that may be used in place of the screw
- A conventional 240-volt water heater includes a red and a black wire that are connected together in a junction box positioned at the top of the water heater.
- When it comes to wiring, the incoming circuit wiring and the water heater wiring are often black and red, and they are spliced or joined together from color to color with red or gray wire nuts.
- It is OK to utilize the white wire as the second 120 volt circuit of a 2-pole 240 volt circuit if the incoming electrical circuit wiring doesn’t contain a distinct red wire. This should be marked with a black or red wrap of electrical tape or permanent marker. The incoming circuit should be confirmed by an electrician using a voltage tester if there is any doubt regarding the incoming circuit.
More about Electrical Wiring
Everything you need to know about Electrical Junction Boxes How Many Wires Should Be in a Junction Box According to the Electrical Code How to Install Electrical Wire in a Residential Setting For more details on 220 Volt Wiring Diagr